Certification Exam: Tasks, Evidence and Tolerances
In one sentence
In the exam every answer is checked with the same acceptance rule, but the values of the rule change with the measurement; you must calculate the band from the reference.
By the end of this lesson
- State the conditions of the Lean Manufacturing Specialist certificate and that the theory and practical exams are passed separately.
- Calculate the acceptance band as 0.1 s and 0.2 s for theory answers with references of 10 s and 40 s.
- Find the 0.50 s and 0.60 s bands for element means with references of 2.4 s and 20 s in the practical exam.
- Calculate the score of one criterion from the full and half bands of the rubric.
- Recognize failure caused by a critical error, independent of the total score.
Why it matters
The certificate is not proof of rules memorized on exam day; it is proof that the same method can be rebuilt on new, independent data. For the Lean Manufacturing Specialist certificate, the activities of every module, the five labs in the academy mode of Yamazo Studio, the capstone project, the theory exam and the practical exam are completed. The theory and practical exams are passed separately; a high result in one does not make up for a shortfall in the other. This lesson explains what these parts ask for, how they are checked and the tolerance rule that decides whether an answer is accepted.
Checking is fully automatic. The server compares the records exported from Studio and the answers entered against the reference; there is no human evaluator. This has two consequences: the same error always gives the same result, and you cannot earn points by writing a justification. Candidates do not film videos; the lab and exam videos are all synthetic videos we produced for training. The result screen shows only the score, not the correct answers. For this reason you need to finish your work by checking your own calculations.
The tolerance rule is the same everywhere: the absolute difference between the answer and the reference must not exceed the larger of the absolute tolerance and the relative tolerance times the reference. For times, the default is ±0.1 s or ±0.5%. At a 10 s reference, 0.5% is only 0.05 s; for this reason the absolute 0.1 s decides. At a 40 s reference, 0.5% comes to 0.2 s, and this time the relative tolerance decides. For percentages, ±0.1 percentage points is accepted; integer decisions such as the number of operators and the number of cards must match exactly. A dataset may state its own tolerance for another unit; if it does, that one applies.
The practical exam deliberately departs from this default. In a video a boundary cannot be marked with the same precision because of the frame interval and image uncertainty. For this reason element boundaries are sought within ±0.30 s of the reference, and element means within ±max(0.50 s; 3%). When the image is uncertain, the reference carries an acceptance range, not a single instant; a single frame is not made the mandatory correct answer. Applying the theory band to the video or the video band to the theory produces errors in two directions: it rejects correct work or accepts wrong work.
Formula
Acceptance band = max(absolute tolerance, relative tolerance × |reference|)
Deviation = |answer − reference|
Acceptance condition: Deviation ≤ Acceptance band
Time band in theory = max(0.1 s, 0.005 × |reference|)
Percentage band in theory = 0.1 percentage points
Element mean band in practice = max(0.50 s, 0.03 × |reference|)
Element boundary in practice = ±0.30 s of the reference range
Theory pass rate = 36 ÷ 45 = 80%
Unlock the rest of this lesson with an Academy account
Create a free Academy account with your work email address; it can be used once it is approved.
- Step-by-step instructions
- Worked example with real numbers
- Where the method misleads
- Common mistakes