Training Resource Plan for a Change

Lesson 23.4
12 minOpsida Teknoloji · Last reviewed: October 30, 2026

In one sentence

A training plan must meet the skill gap, the group size, the instructor's time and the backup for people released from production in the same calendar.

By the end of this lesson

  • Interpret a 36-cell table made of 12 tasks and three skill levels.
  • Calculate 12 participant-hours for the two-hour training of six workers.
  • Calculate 4 instructor-hours for two hours each in two groups of three.
  • Reject a plan with insufficient shift backup or instructor capacity.
  • Track the attendance record and the M29 skill evidence separately.

Why it matters

Saying that the new method needs training does not show that the training can be carried out. What the workers can already do, in which task they need support and who will keep production going during the training must be known. The resource plan brings these questions together in one calendar. Giving all workers the same content may look easy, but it can ignore existing skill and the task requirement. First the tasks that change and the people who will do them are identified. Then the required level is compared with the evidence available. Training is tied to a specific need that supports the task change. Without this link, the hours set aside only create fullness in the calendar; which gap they will meet remains unclear. The adequacy of the resource cannot be assessed either.

A skill level shows not the person's general worth but under what support condition they can do a specific task. The same worker can be at an independent level in one task and at a level that needs supervision in another. This lesson uses three levels: cannot yet apply, applies with support and verified to apply independently. What evidence the level definitions rest on must be explained. That a worker has done similar work in the past alone is not counted as evidence of independence in the new method. On the other hand, making a person with current and valid evidence repeat the same training unnecessarily is also a waste of resources. The goal is not for everyone to learn every task; it is for the skill needed to meet the planned task distribution and the required backup to be in the right people.

Participant-hours and instructor-hours are different capacities. When three people take two hours of training together, six participant-hours are used; the time that passes for a single instructor is two hours. When the same program is repeated for a second group, the instructor's time is used again. If the training takes place during production, the participants' tasks are also vacated. Competent backups to cover this gap must really be available in the calendar. Writing the training into the shift plan while continuing to meet the production target with the same people creates double loading. If the instructor carries both a production task and a training responsibility, the condition for their release is also assessed. The calendar must show not only the availability of a classroom or area but the availability of all required roles at the same time.

This lesson plans the training groups, their resources and their timing; teaching a single task and verifying the skill belong to M29. An attendance signature does not close the skill gap. Show the preparation, teaching and verification loads separately. If the planned time is not enough, allocate extra resources; do not give independent work approval just to keep to the calendar. The training-completed record must separate attendance from demonstrated competence.

Formula

Skill table cell count (cells) = Number of tasks × Number of levels

Participant time (participant-hours) = Number of participants × Training time per person

Instructor time (instructor-hours) = Number of groups × Session duration per group × Number of instructors per session

Backup requirement (person-hours) = Number of workers released at the same time × Session duration × Number of sessions

Takt time, work sequence and standard work in processInput boxFixtureStandard WIP: 1 partOutputWork sequence · Takt time1 · 162 · 293 · 96Takt time 60 sCycle 54 s1Clamp · 16 s2Gasket + lid · 29 s3Check, unload · 9 s
The figure is a separate example for training content: 25,200 s/420 pcs = 60 s/pc takt time; 16+29+9 = 54 s work sequence, 6 s remaining time and 1 part in the fixture. Defining a task is not evidence that the worker can do it independently. This dataset was generated synthetically for training; it does not represent a real business, employee or customer study.

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