Short tour: Yamazumi, line balancing and the report
Real Yamazo Studio screens, recorded with demo data: the most loaded station in the Yamazumi chart and how the time splits by work type, line efficiency and the number of stations needed in line balancing, and finally the reliability report of the measurement.
Transcript
All the text shown in the film. The numbers are those of the demo data on screen.
- 0:00
Spot the most loaded station at a glance · A2-05 Cover Assembly: 62.87 s against a 79.00 s takt, 80% loaded
- 0:03
57.7% of your time adds value · 193.25 s of value added: the work to protect
- 0:05
42.3% is needed but adds no value · 141.70 s of required work: look for ways to shorten it
- 0:07
Avoidable waste: 0.0% · 0.00 s: any waste would show up here
- 0:09
You can trust the numbers · A “Reliable” badge and takt load on every station
- 0:12
Balanced, the line loses only 8.4% · Line efficiency 91.6%
- 0:14
The line fits the takt: 72.6 s of 79.0 s · Load against takt 84.2%
- 0:17
In theory, 5 stations are enough · This scenario uses 5
- 0:18
Start with the longest station · A2-04 Panel Assembly: 72.6 s
- 0:20
You can trust your measurement · 8 cycles · 289.1 s · ±0.3% (target ±10%)
- 0:23
Where the time goes, at a glance · Value added 58% · required work 42% · total 288.6 s
- 0:26
Start with 14 days of the full version. · Yamazo 2.8.0 · Measure, balance
Explore Further
Advanced tour: measure, balance, approve
What is Line Balancing? | Methods, Benefits & Tools
Yamazumi Chart: Definition, Example and How to Read It
Line Balance Efficiency Calculator
Takt Time Calculator
How to Create a Yamazumi Chart
How to Balance an Assembly Line