Advanced tour: measure, balance, approve

Beyond the Yamazumi, line balancing and report of the short tour: a new allowance type in Master Data goes to a second person for approval in Airlock, the approval is signed and recorded, and Studio uses only the approved list. The data on screen is demo data.

Key moments

  1. 0:00Yamazumi chart
  2. 0:14Line balancing
  3. 0:24Airlock approval
  4. 0:44Reliability report

Transcript

All the text shown in the film. The numbers are those of the demo data on screen.

  1. 0:00

    Spot the most loaded station at a glance · A2-05 Cover Assembly: 62.87 s against a 79.00 s takt, 80% loaded

  2. 0:04

    57.7% of your time adds value · 193.25 s of value added: the work to protect

  3. 0:07

    42.3% is needed but adds no value · 141.70 s of required work: look for ways to shorten it

  4. 0:09

    Avoidable waste: 0.0% · 0.00 s: any waste would show up here

  5. 0:12

    You can trust the numbers · A “Reliable” badge and takt load on every station

  6. 0:14

    Balanced, the line loses only 8.4% · Line efficiency 91.6%

  7. 0:17

    The line fits the takt: 72.6 s of 79.0 s · Load against takt 84.2%

  8. 0:20

    In theory, 5 stations are enough · This scenario uses 5

  9. 0:22

    Start with the longest station · A2-04 Panel Assembly: 72.6 s

  10. 0:24

    A new allowance type never goes live alone · Master Data: the new type “Confined space allowance” is sent for approval

  11. 0:29

    It waits for the second person · Not released until a second person approves

  12. 0:33

    The second person sees the decision · The proposal, who made it and the approval count (0 / 1) at the Airlock desk

  13. 0:37

    The approval is signed and recorded · The approver is recorded in Airlock, the receipt is signed

  14. 0:41

    Studio uses only the approved list · It pulls the signed list and verifies it

  15. 0:44

    You can trust your measurement · 8 cycles · 289.1 s · ±0.3% (target ±10%)

  16. 0:48

    Where the time goes, at a glance · Value added 58% · required work 42% · total 288.6 s

  17. 0:52

    Start with 14 days of the full version. · Yamazo 2.8.0 · Measure, balance, approve

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