Advanced tour: measure, balance, approve
Beyond the Yamazumi, line balancing and report of the short tour: a new allowance type in Master Data goes to a second person for approval in Airlock, the approval is signed and recorded, and Studio uses only the approved list. The data on screen is demo data.
Transcript
All the text shown in the film. The numbers are those of the demo data on screen.
- 0:00
Spot the most loaded station at a glance · A2-05 Cover Assembly: 62.87 s against a 79.00 s takt, 80% loaded
- 0:04
57.7% of your time adds value · 193.25 s of value added: the work to protect
- 0:07
42.3% is needed but adds no value · 141.70 s of required work: look for ways to shorten it
- 0:09
Avoidable waste: 0.0% · 0.00 s: any waste would show up here
- 0:12
You can trust the numbers · A “Reliable” badge and takt load on every station
- 0:14
Balanced, the line loses only 8.4% · Line efficiency 91.6%
- 0:17
The line fits the takt: 72.6 s of 79.0 s · Load against takt 84.2%
- 0:20
In theory, 5 stations are enough · This scenario uses 5
- 0:22
Start with the longest station · A2-04 Panel Assembly: 72.6 s
- 0:24
A new allowance type never goes live alone · Master Data: the new type “Confined space allowance” is sent for approval
- 0:29
It waits for the second person · Not released until a second person approves
- 0:33
The second person sees the decision · The proposal, who made it and the approval count (0 / 1) at the Airlock desk
- 0:37
The approval is signed and recorded · The approver is recorded in Airlock, the receipt is signed
- 0:41
Studio uses only the approved list · It pulls the signed list and verifies it
- 0:44
You can trust your measurement · 8 cycles · 289.1 s · ±0.3% (target ±10%)
- 0:48
Where the time goes, at a glance · Value added 58% · required work 42% · total 288.6 s
- 0:52
Start with 14 days of the full version. · Yamazo 2.8.0 · Measure, balance, approve
Explore Further
Short tour: Yamazumi, line balancing and the report
What is Line Balancing? | Methods, Benefits & Tools
Yamazumi Chart: Definition, Example and How to Read It
Line Balance Efficiency Calculator
OEE Calculator
How to Create a Yamazumi Chart
How to Balance an Assembly Line